When most people think of industrial milling operations, they picture large, bustling machine shops. For many years, these professional machine shops were the only places you were likely to see milling machines. They were typically used to make things like automotive parts, furniture and even military equipment.
Since then, however, the hobby market for milling machines has grown exponentially.
These days, amateur craftspeople have access to a variety of compact, affordable consumer-grade options that are perfect for smaller home workshops. Not only do these machines utilize the same powerful cutting tools as their larger counterparts, they can be used in conjunction with the same easy-to-use CNC software as well.
As milling technology has become more advanced, it’s also become more accessible to hobbyists who might not have the resources of large engineering and manufacturing companies. Thanks to the advent of CNC technology and computer-aided design (CAD) programs, hobbyists can even use their milling machines to create highly complex designs that they could only dream of a few decades ago.
Whether they’re using a CNC lathe for crafting wood furniture or a CNC mill to make custom replacement parts for a vehicle restoration, hobbyists have found all sorts of creative applications for these tools in recent years. At CNC Masters, we offer tabletop mills and compact turning centers that are perfect for at-home hobby applications. Plus, all of our machines come equipped with our user-friendly CNC Master MX software. You can even try out a free demo of the software before you buy.
To learn more about all the CNC milling options we offer, give us a call or contact us online today!
CNC machining involves the use of computer software to produce precisely-machined parts. Because the machine’s mill is controlled by a computer, CNC production is far more accurate and efficient compared to traditional, hand-controlled machines. These machines are capable of interpreting digital instructions from their CNC software programs, and then translating these instructions into carefully-controlled milling directions. This allows CNC machines to achieve a level of automation that is impossible with manually-operated mills.
With a CNC machine, parts can be replicated exactly the same way each time, following the exact measurements as inputted by the controller.
CNC mills are also much faster and capable of producing parts that are more uniform, thereby reducing the amount of excess scrap material that’s generated during the machining process. Material savings are clearly seen in the efficiency that CNC-controlled production offers, while the high level of precision significantly reduces manufacturing and total build times. Because of their unrivaled ability to quickly and accurately reproduce components from a variety of materials, CNC machines can be great investments for businesses of all shapes and sizes.
Our CNC Master MX software makes it easy to create your own CNC designs and set up automated machining processes. You can even try a free demo of this software to get a feel for the user interface and learn how to use it with your CNC machine. This powerful software is included with all of the CNC machines you can find on our website.
Interested in learning more about how a CNC machine can make your operation more productive and efficient? Give us call today at (626) 962-9300 or contact us online to speak with a representative!
A vertical milling machine is built for precision cutting. Its head is designed to slide up and down instead of horizontally, thereby providing a more stable and secure worktable. To preserve the cutting accuracy of a vertical mill, there are several factors governing cutter speed that operators should look out for.
The type of metal cutter that is attached to the machine largely influences its speed.
Toothed cutters, or positive rakes, are generally run at higher speeds than radial cutters because they cut more freely and are sharper. Also, they receive little resistance from the surface they are working on, allowing the positive rakes to withstand the higher speed.
Angle cutters, on the other hand, must be run at lower speeds.
Due to the additional friction associated with lateral motion, it is easier to cut vertically than at an angle. For this reason, the speed of the vertical machine should be adjusted based on the cut being made. A cut made at a shallow angle can be made relatively quickly, while cuts made at steeper angles must be made more slowly. Bear in mind that making steep cuts too quickly can accelerate wear on your cutters and reduce their accuracy. This, in turn, can have a detrimental effect on the quality of your finished product. Fortunately, your CNC software can effectively prevent many cutting speed errors by automating the milling process.
For more information and valuable tips about vertical milling machines and other types of CNC machines, contact us online or give us a call at (626) 962-9300 today.
Thanks to their ability to execute complex instructions and fabricate products to precise specifications, CNC mills can be incredibly useful tools to have around. But just because you finally got your hands on a CNC mill doesn’t mean you’ll be able to press ‘Go’ and start machining engine blocks right away.
Ultimately, the quality of your finished product will depend on a few different factors.
There are two main factors that control the results of CNC milling: Hardware and software.
These factors determine the capability of the milling machine and, consequently, the quality of work that can be produced. It is important that the software and hardware of a CNC machine should complement one another. At CNC Masters, we include our own custom CNC Master MX software package with each of our CNC mills.
A typical mill is composed of four axes or pivot points that animate the machine head. These pivots make it possible for the machine to rotate, turn, and work on surfaces that are at difficult angles with the head. The more axes in a machine, the more flexible and versatile it will be.
Software, on the other hand, is what drives the axes for precision machining; this is the brain of the machine.
CNC stands for computer numerical control, a set of alphanumeric commands that operators can enter into the software’s user interface.
- These commands are then translated into a computer language called G-Code.
- Each code corresponds to a precise action that the machine can interpret and execute in sequence to achieve a desired end result.
- A complex project might utilize thousands of these G-Codes, each of which constitutes one small step in the manufacturing process.
For more information and other valuable tips about CNC milling, visit contact us online or call 1-877-262-8895.
The power of a CNC milling machine comes down to software control. A manual mill may be able to handle all or most of the same work as a CNC mill, but it does so at the expense of the hours it takes to slowly work through the milling process, constantly measuring and rechecking to make sure that the part being milled is turning out as planned. CNC control allows the mill operator to design parts with complex milling needs or close tolerances and then turn the labor of the actual milling over to the computer. With the computer at the controls, you – the human operator – can trust that the job will be handled with a high degree of precision and will be completed faster than you could do it, which frees you up to do other work.